Full-throttle Yamaha 007-1051 User Manual download pdf

TOOLS NEEDED

Other than the tools supplied with kit, you should only need:

(A) a pair of pliers (or suitable wrench) to hold locking nut while tightening;

(B) a pair of diagonal cutters (dikes) to trim excess cable;

PARTS LIST

(1) Throttle perch with Goldfinger lever

(1) 1” clear nylon spacer hose

(1) 24” Black cable housing

(1) Shiny steel cable housing crimp end

(1) Stainless steel cable

(1) Safety locking pin for throttle

(1) Stainless steel adapter plate for right side (with barrel bolt installed)

(1) Aluminum cable crimp cap (don’t lose it…its small!)

(4) Plastic zip-ties

(2) Allen wrenches (4mm, 5/32”)

(1) #25 drill bit

(1) 10/24 thread-cutting tap

(1) 10/24 x 3/4” stainless steel socket cap allen bolt

CAUTION: Improper assembly of this device may result in serious injury or even death, not to mention catastrophic damage to your machine.

Before beginning, you must carefully read ALL INSTRUCTIONS, as well as attached DISCLAIMER INFORMATION. If you have any ques-

tions, no matter how silly, consult an expert mechanic or call to speak with one of our Technical Advisors at (509) 927-7533. While installation

is quite simple, it should ONLY be performed by those possessing solid mechanical abilities.

A) Installation of Left-Side Throttle Lever Perch (SEE PHOTO A)

On most Suzuki ATVs the throttle lever perch will fit over the left side handlebar with no modifications to the grip. The goal for this section will

be to position the throttle lever perch assembly on the left handlebar, between the handlebar grip and the switch console, as shown in PHOTO

A. It is recommended that the GOLDFINGER lever should be in the 6:00 position (straight down), or 90 degrees from the brake lever.

B) Installation of Right-Side Throttle Adapter Plate (SEE PHOTOS B1 and B2)

1) You will need to disassemble the OEM throttle block assembly. First, use a 8mm end wrench to loosen the two bolts on the throttle

cable housing, then remove the three Phillip head screws holding the top of the throttle assembly to the bottom.

2) Taking note of the internal rubber seal for proper reinstallation later, remove the bottom half of the OEM throttle assembly.

3) Remove the throttle cable from the throttle block.

4) Turn the lower throttle assembly upside down on your workbench. You will see a small dimple in the aluminum casting at the center

of the throttle pivot arm (SEE PHOTO B1).

5) We STRONGLY RECOMMEND that you use a drill press for this operation. Using the #25 drill bit, carefully drill into the center of the

dimple approximately 3/4”. You should feel increased resistance as the drill bit finishes drilling the aluminum and begins to make

contact with the internal pivot arm steel screw.

6) It is now time to tap the hole you just drilled. It is CRITICALLY IMPORTANT that you are patient with this step of the process. If you

are too aggressive in your tapping, you will either break the tap or gall the threads which will require replacement of a $100 part. We

recommend that you cut no more than 1/2 turn maximum at a time, and be sure to use plenty of WD-40 or other light oil throughout

the tapping procedure. After each 1/2 turn, completely remove the tap and clean the threads. Plan on this process taking AT LEAST

15-20 minutes. If you happen to break your tap inside the throttle assembly, you were too aggressive and will need to call your

dealer to order a replacement

INSTALLATION INSTRUCTIONS

FOR

SUZUKI ATV’s

PLEASE READ ATTACHED INSTRUCTIONS IN THEIR ENTIRETY.

1 2 3 4

Summary of Contents

Page 1 - SUZUKI ATV’s

TOOLS NEEDED Other than the tools supplied with kit, you should only need: (A) a pair of pliers (or suitable wrench) to hold locking nut while tighte

Page 2

7) Continue tapping approximately 3/4”, or until the 10x24 X 3/4 socket head will thread all the way in. 8) Remove tap and clean newly cut threa

Page 3

D) Left Throttle Adjustment THE FOLLOWING IS THE MOST CRITICAL PART OF THE INSTALLATION PROCESS! 1) With the right throttle in the

Page 4 - DISCLAIMER INFORMATION

DISCLAIMER INFORMATION General Information While all of the information presented here is believed to be accurate, Full Throttle, Inc acknowledges t

Related models: Suzuki 007-1031

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Full-throttle Yamaha 007-1051 User Manual

Browse online or download User Manual for Special machinery Full-throttle Yamaha 007-1051. Full Throttle Yamaha 007-1051 User Manual

Summary of Contents

Related models: Suzuki 007-1031

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